varioJOIN®
Semi-automatic device for thermal direct joining of metal with plastic
Key Facts
Joining of metal with plastic without additional material Highest flexibility made available with manual system equipment Process automation ensures high quality Easy and quick conversion for various joining tasks Suitable for small and medium series production
Product Description
Flexible and secure connections
varioJOIN® is the versatile system platform for automated joining of metal and thermoplastic assemblies. Insert the components into the appropriate part holders either manually by operator or automatically with a handling system and remove them again after the joining process. KIST + ESCHERICH hyJOIN® uses its innovative joining technology to create a solid connection between metal and thermoplastic material. Individual adjustments to the respective component geometry are made via component-specific part holders and joining tools as well as configurations in the system control.
Solutions for any requirement
The varioJOIN® series offers a wide range of designs and configurations that vary depending on component size and handling requirements. This lets you select the optimum solution for your specific requirements and create an efficient joining process.
Technical Features
- Stand-alone machine: Fully integrated system, only media connection is required
- Optimised machine performance: Fast, space-saving, reliable
- Individual and exchangeable workpiece carriers facilitate flexibility in loading
- Flexible component handling: Either manually by the operator or fully automatic with a handling system
- Integrated monitoring of the operating parameters for an efficient cleaning processes
- Linked to higher-level controls for a seamless integration into existing systems
- High flexibility thanks to modular configuration
Flexible component handling
Manual or fully automatic via handling system.
Monitoring of operating parameters:
Integrated control of joining parameters for optimal parts quality.
Individual and changeable workpiece carriers
Simple changeover ensures highest flexibility.
Stand-alone machine:
Space-saving and reliable.
varioJOIN® 100 varioJOIN® 100 varioJOIN® 100 varioJOIN® 100 Intended use Semi-automatic device, suitable for customised parts and small series production Semi-automatic device, suitable for customised parts and small series production Semi-automatic device, suitable for customised parts and small series production Semi-automatic device, suitable for customised parts and small series production Model HY-VAR-100-20.05-1500;
HY-VAR-100-20.10-1500HY-VAR-100-20.05-3000;
HY-VAR-100-20.10-3000HY-VAR-100-20.05-1515;
HY-VAR-100-20.10-1515HY-VAR-100-20.05-3030;
HY-VAR-100-20.10-3030Component sizes (L×W×H), typical Up to 300 mm × 200 mm × 300 mm Up to 300 mm × 200 mm × 300 mm Up to 300 mm × 200 mm × 300 mm Up to 300 mm × 200 mm × 300 mm Joining force max. 5 kN / 10 kN 5 kN / 10 kN 5 kN / 10 kN 5 kN / 10 kN Joining path 200 mm 200 mm 200 mm 200 mm Traversing speed max. 100 mm/s 100 mm/s 100 mm/s 100 mm/s Generator power max. 15 kW 30 kW 2 × 15 kW 2 × 30 kW Length / width / height 1450 mm × 1050 mm × 2300 mm 1450 mm × 1050 mm × 2300 mm 1450 mm × 1050 mm × 2300 mm 1450 mm × 1050 mm × 2300 mm Operating voltage 3 × 400 V, PE, N 3 × 400 V, PE, N 3 × 400 V, PE, N 3 × 400 V, PE, N Frequency 50 Hz 50 Hz 50 Hz 50 Hz Power consumption 20 kVA 40 kVA 40 kVA On request Rated current 30 A 55 A 55 A On request Pre-fuse 32 A 63 A 63 A On request 
- 1
Joining module
- 2
Upper joining tool
- 3
Workbench for the take-up of the lower joining tool
- 4
Front panel control
- 5
Control cabinet
- 6
Media supply
- Datasheet
- Datasheet
