giroJOIN®
Processing cell for thermal direct joining with rotary table
Key Facts
Joining of metal with plastic without additional material Parallel implementation of the process steps inside a machine Shortest cycle times and maximum productivity Suitable for medium and large series production
Product Description
Precision and speed combined
giroJOIN® offers the perfect solution for applications with high cycle times and several parallel processing steps. Components are positioned in a high-precision rotary table that reliably moves them between the processing stations. A PLC system controls the 360° turntable and a safety light curtain secures it at the loading position.
Flexible loading – manually or automatic
The components can be inserted into the part holders provided for this purpose either manually by an operator or automatically via a handling system and removed again after the joining process.
The joining process is based on the proven KIST + ESCHERICH hyJOIN® technology, which connects metal and thermoplastic parts reliably and with precision. Component-specific part holders, joining tools and control configurations make adaptations to different component geometries possible.
Modular design for individual requirements
The modular design allows the integration of additional processes and offers variants for different component sizes and production requirements. This makes giroJOIN® ideal for medium and large series.
Technical Features
- Stand-alone machine: Fully integrated system, only media connection is required
- The rotary table feeds the module to the joining station automatically
- Loading and unloading: Efficiency during the joining process (efficient, cycle time parallel to the joining process)
- High process frequency: Customer-specific process steps can be seamlessly integrated directly into the machine
- Optimised machine performance: Fast, space-saving, reliable
- Individual and exchangeable workpiece carriers facilitate flexibility in loading
- Flexible component handling: Either manually by the operator or fully automatic with a handling system
- Integrated monitoring of the operating parameters for an efficient joining processes
- Linked to higher-level controls for a seamless integration into existing systems
- High flexibility thanks to modular configuration
Automatic feed via rotary indexing table:
Faster positioning of components for shorter cycle times.
Monitoring of operating parameters:
Integrated control of joining parameters for optimal parts quality.
Individual and changeable workpiece carriers
Simple changeover ensures highest flexibility.
Loadind and unloading, optimised for cycle times:
Loading process of the machine and joining at the same time.
giroJOIN® 600 giroJOIN® 600 giroJOIN® 900 giroJOIN® 900 Intended use Semi-automatic device, suitable for small and large series Semi-automatic device, suitable for small and large series Semi-automatic device, suitable for small and large series Semi-automatic device, suitable for small and large series Model HY-GI-600-20.05-1500; HY-GI-600-20.10-1500 HY-GI-600-20.05-3000; HY-GI-600-20.10-3000 HY-GI-900-20.05-1500; HY-GI-900-20.10-1500 HY-GI-900-20.05-3000; HY-GI-900-20.10-3000 Table diameter 600 mm 600 mm 900 mm 900 mm Max. number of stations 4 4 6 6 Component sizes (L×W×H), typical 80 mm × 150 mm 80 mm × 150 mm 150 mm × 200 mm 150 mm × 200 mm Joining force max. 5 KN / 10 kN 5 kN / 10 KN 5 kN / 10 KN 5 kN / 10 KN Joining path 200 mm 200 200 mm 200 mm Traversing speed max. 100 mm/s 100 100 mm/s 100 mm/s Generator power max. 15 kW 30 kW 15 kW 15 kW Length / width / height 1600 mm × 1025 mm × 2300 mm 1600 mm × 1025 mm × 2300 mm 1800 mm × 1600 mm × 2300 mm 1800 mm × 1600 mm × 2300 mm Operating voltage 3 × 400 V, PE, N 3 × 400 V, PE, N 3 × 400 V, PE, N 3 × 400 V, PE, N Frequency 50 Hz 50 Hz 50 Hz 50 Hz Power consumption 20 kVA 40 kVA 20 kVA 40 kVA Rated current 30 A 55 A 30 A 55 A Pre-fuse 32 A 63 A 32 A 63 A 
- 1
Joining module
- 2
Upper joining tool
- 3
Workbench for the take-up of the lower joining tool
- 4
Front panel control
- 5
Control cabinet
- 6
Media supply
- Datasheet
- Datasheet
