CLEANMASTER
Fully automatic machine for cleaning back-moulded and hot-stamped parts
Key Facts
2 in 1: Top and underside cleaning in one procedure
Specially developed for the gentle removal of foil flakes and IMD paint residues Clean production cell as a result of targeted suction of loosened particles
UV irradiation for final curing of the foil’s decorative surfaces
Product Description
The end of the balancing act: our response to foil flakes. The CLEANMASTER 3D offers a custom-made solution for surface cleaning of peripheral edges and IMD/IML component break-outs. Specific adaptation to the component geometry is done via the product carrier, brush stations and the control panel.
The CLEANMASTER 3D features a special cleaning head that combines various forms of cleaning, electrostatic discharge, brush and compressed air. The compact system can be seamlessly integrated into the cell layout of the injection moulding machine, with parts handling carried out by the on-site factory robot.
The IMD films are then cured with a UV module in an upstream or downstream process step. The space-saving arrangement of the UV station over the cleaning area ensures an optimum configuration of the production cell.
Technical Features
Cleaning:
- In-process operation: The machine is integrated into the cell layout of the injection moulding machine and enables optimum utilisation of cycle times and existing handling equipment such as feeder robots
- Freely programmable cleaning of the outer contour
- Integrated filter and suction system
- Supply of components via individual product carriers
UV:
- UV irradiation for the final curing of the foil’s decorative surfaces
- Traversing speed and travel path can be programmed as needed for the optimum curing process
- The power of the UV lamps is adjustable
- The number of UV lamps varies depending on the application
Defined part holders:
Optimal orientation for the best possible cleaning result.
Freely programmable cleaning:
Precise adjustment to the outer contour.
UV curing:
Efficient curing for durable and high-quality surfaces.
Integrated filter and suction system:
Efficient particle removal and clean air.
CLEANMASTER 3D-UV Work chamber 440 × 300 mm Compressed air connection 1/2" Transfer height 1120 mm cleaning
1800 mm UV treatment
Weight 1400 kg Operating voltage 3 × 400 V AC, PE, N Frequency 50 Hz Power consumption 30 kVA Rated current 7 A Conveyer speed 3–10 m/min Wire colour Grey RAL 7035 
- 1
UV suction
- 2
UV curing
- 3
Front panel
- 4
Control cabinet
- 5
Component holder UV
- 6
Cleaning system
- 7
Component holder cleaning
- 8
Suction and filter unit cleaning
- Datasheet
- Datasheet
